Forum: Basic questions and answers
03-04-2021, 06:10 AM
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Replies: 24
Views: 1,178
Weld table
Full disclosure, I did not drill the holes. The table is a kit of laser cut parts. The laser cut holes actually work better than drilled hole. They grab the straight shanks better.
I...
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Forum: Basic questions and answers
03-02-2021, 07:19 PM
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Replies: 24
Views: 1,178
holes
My welding table has plain holes (5/8"), no threads. It is easier to keep a straight hole free from spatter than a threaded hole. There are commercial straight shank clamps available. I just...
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Forum: Basic questions and answers
02-25-2021, 07:22 PM
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Replies: 24
Views: 1,178
Drilling big holes by hand
I have an old hand drill that will drill 1" holes in 1/2" steel with relative ease. Sharp bit of course. With a standard masonry carbide bit a leaf spring can be drilled. The slow speed and high...
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Forum: Automotive Projects
01-24-2021, 08:13 AM
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Replies: 1,760
Views: 620,166
Etching glass
Excellent work Jack. Thanks for posting this seldom shown process. You are wise to fear the glass etching. We do it at work. Typically hydoflouric acid is used. At 20% dilution, a couple drops...
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Forum: General Discussion
01-08-2021, 10:43 AM
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Replies: 2
Views: 627
Flame spray
Yes, the video is the process I would like to replicate. They are using a high end wire feed gun. (Looks like). My gun has a powder cup on the gun. I was hoping someone had tried it with the lower...
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Forum: General Discussion
01-07-2021, 08:31 AM
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Replies: 2
Views: 627
Flame sprayed zinc
Has anyone used flame sprayed zinc for corrosion protection on steel sheet? I have a flame spray tool I use to build up warn shafts. I believe zinc powder is available.
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Forum: Welding Sheet Metal
12-15-2020, 10:28 AM
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Replies: 13
Views: 898
TIG pulse welding
I have demo'd a similar machine (Orion, Sunstone) Very nice technology. It works like the video, however, I would not touch the chain of welds. It is not totally cold. I also tried to program a...
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Forum: Basic questions and answers
10-29-2020, 08:24 AM
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Replies: 14
Views: 1,273
Corrogated disc
I have an old corrogated disc I got years ago. Never use it because Wrays works better.
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Forum: General Discussion
10-23-2020, 09:05 AM
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Replies: 16
Views: 1,836
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Forum: Welding Sheet Metal
10-04-2020, 06:22 PM
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Replies: 6
Views: 2,043
laser filler
You can add filler with a laser. Mold repairs are frequently done with filler. But this gun thing? I have never seen one live.
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Forum: Welding Sheet Metal
10-01-2020, 02:27 PM
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Replies: 6
Views: 2,043
hand held laser welding
Has anyone been using laser on their metalshaping? It looks like magic in the video. They are no longer priced out of reach. Similar to high end TIG.
https://www.youtube.com/watch?v=rsTBPh2vKL4
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Forum: Welding Sheet Metal
09-04-2020, 05:08 PM
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Replies: 25
Views: 6,930
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Forum: Welding Sheet Metal
09-02-2020, 09:38 AM
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Replies: 25
Views: 6,930
Hydro welder
I went out and did a little test with the hydro welder we have. I could not get a 14 gauge tip to keep a flame. The image attached is an 18 gauge tip. Standard hypodermic tips. Plastic ones like...
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Forum: General Discussion
08-31-2020, 09:42 AM
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Replies: 4
Views: 1,461
Elegant
Great process, and versatile. I have made dedicated tools with broken broaches. But it was a lot of work and it only did one size.
Thanks for sharing.
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Forum: Beginner Projects
08-12-2020, 09:20 AM
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Replies: 6
Views: 5,090
drilling
Dito the lubricant. Aluminum can bond to a drill bit when it gets hot. If the flutes plug up with aluminum chips, it will not cut well.
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Forum: Welding Sheet Metal
08-03-2020, 08:22 AM
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Replies: 25
Views: 6,930
oxy hydrogen
You don't need to have a bottle of Hydrogen to weld. I have a hydrogen generator torch, uses water and electricity to make the hydrogen. It works very well but not a strong flame. Made for...
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Forum: Basic questions and answers
07-20-2020, 09:13 AM
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Replies: 30
Views: 6,254
X
I would use a router or chisel to cut the grooves in a wooden hammer form. Then pound it in with a rounded punch. You could also form the perimeter flange on the same hammer form. One of many ways.
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Forum: Automotive Projects
07-17-2020, 09:17 AM
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Replies: 16
Views: 2,823
Tempered glass
Most tempered glass is done chemically. The chemical decreases the Thermal expansion of the glass on the outside. As the glass cools the inside is in tension and the outside in compression. Glass...
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Forum: Automotive Projects
07-17-2020, 09:05 AM
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Replies: 16
Views: 2,823
cutting windshields
Windshields are not tempered. They are a lamination of two layers of glass with plastic sandwiched in between. It can be cut a number of ways; Sandblasting, diamond saw, or old style metal roller...
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Forum: Automotive Projects
07-10-2020, 09:05 AM
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Replies: 275
Views: 85,943
Clutch disc shrinking??
Has any one tried using a clutch disc for shrinking? Seems to me it's all about friction to generate heat. What better? I have thought about putting some friction segments from a clutch on a...
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Forum: Automotive Projects
06-16-2020, 10:16 AM
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Replies: 10
Views: 2,620
41 willys
I can't recall where I read it, but someone in east Europe is making Aluminum Willys bodies.
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Forum: General Discussion
05-18-2020, 10:02 AM
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Replies: 15
Views: 3,218
Roller bearings
Big roller bearings can be expensive.
https://casterconnection.com/431620.html
I have usually found them in industrial casters.
Good luck.
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Forum: Welding Sheet Metal
05-15-2020, 08:59 AM
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Replies: 4
Views: 1,498
steam cleaning
THese cheap steam generators work well,,... if you can get to the joint.
https://www.walmart.com/ip/Bissell-39N71-Homecare-Steam-Shot-Steamer/14320774?wmlspartner=wlpa&selectedSellerId=17664
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Forum: Events
04-28-2020, 09:41 AM
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Replies: 8
Views: 3,696
Northwoods
Steve, I would be interested. How is the AM coming along?
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Forum: Automotive Projects
04-23-2020, 09:12 AM
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Replies: 1,760
Views: 620,166
CNC data
CAD and CAM systems can be crazy expensive. Not worth buying unless you are going to do a lot of it. A seat of Solidworks and MasterCam can run $20k (US) with all the add-ins.
Fusion 360...
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