All MetalShaping

Go Back   All MetalShaping > GETTING STARTED > Introductions
  Today's Posts Posts for Last 7 Days Posts for Last 14 Days  

Reply
 
Thread Tools Search this Thread Display Modes
  #1  
Old 05-16-2017, 02:46 PM
GeorgeG93 GeorgeG93 is offline
Member
 
Join Date: May 2017
Location: East Sussex England
Posts: 10
Default New member from South East UK

Hi I'm George, I'm 23 and from East Sussex England. Known how to mig weld for the last 3 years or so but it's only been in the last 18 months or so that I've gotten results that I'm pleased with. In late 2015 I bought a 1996 ford transit camper an and put 18 panels in it, and that was probably the single biggest contributor to my improvements.
I am a general mechanic but also work part time at a garage that restores fiat Dino's and is fully equipped with some very comprehensive tools, period FE English box and pan folders, rollers, guillotine, English wheel, bead rollers, gig welder, oxy torch, sandbags, hammers and dollys etc etc. because I only work there part time my use of these tools has been limited but having seen the work that has been created by using them my metal working skills have improved vastly because I get to ask what processes to use to get a certain effect. I am always thrilled to look at beautifully fabricated panels and think about the transformation they have had since starting out as regular sheet metal.
At the garage I work at regularly, my metal working tools are much more limited in scope which can be frustrating but I think it actually does me a lot of good because it makes me think outside the box and gives me a good foundation in knowing what can and can't be done with metal.
Last week I finished 5 days of welding on a clients porsche 944s. Rear of sills, front of rear arches and the rear of the front wings were all done for and replacement panel prices were cost prohibitive for the job at hand so I made my own. The sills annoyingly had like 4 folds underneath where they meet the sill which I copied successfully, testing my skills at allowing for metal thicknesses when folding, something that often trips me up! And for making the curved edge return sections I scribed the profile of one and transferred it onto a piece of thick plywood, screwed that on top of another piece of the same gauge plywood and ran it through a bandsaw. With this I put the piece of sheet metal in between them and held it all in a vice and tapped the exposed edge round with a small ball peen hammer, shrinking it as I went, then tidied up the return after with a planishing hammer. Then I welded in the panels using this process on all 4 corners of the car with a mig welder taking my time as I went and the results I got given the time allowed were very satisfying in my opinion!

https://ibb.co/gYSTAk

https://ibb.co/mHPVO5

https://ibb.co/cpj8Ak

https://ibb.co/iBS6wQ

https://ibb.co/i5MMVk

https://ibb.co/fHQUi5

https://ibb.co/d8Z0qk

https://ibb.co/jyBrwQ

I would like to buy a tig welder soon as I know how to use one but haven't had much practice as I haven't had much chance! From what icee seen they can provide much more finessed work when it's required to, and being able to play with aluminum and stainless would be a big bonus!

Last edited by GeorgeG93; 05-17-2017 at 01:34 AM.
Reply With Quote
  #2  
Old 05-16-2017, 07:38 PM
crystallographic crystallographic is offline
MetalShaper of the Month October '14 , April '16, July 2020, Jan 2023
 
Join Date: Dec 2010
Location: Western Sierra Nevadas, Badger Hill, CA
Posts: 4,390
Default

Quote:
Originally Posted by GeorgeG93 View Post
Hi I'm George, I'm 23 and from East Sussex England. Known how to mig weld for the last 3 years or so but it's only been in the last 18 months or so that I've gotten results that I'm pleased with. In late 2015 I bought a 1996 ford transit camper an and put 18 panels in it, and that was probably the single biggest contributor to my improvements.
I am a general mechanic but also work part time at a garage that restores fiat Dino's and is fully equipped with some very comprehensive tools, period FE English box and pan folders, rollers, guillotine, English wheel, bead rollers, gig welder, oxy torch, sandbags, hammers and dollys etc etc. because I only work there part time my use of these tools has been limited but having seen the work that has been created by using them my metal working skills have improved vastly because I get to ask what processes to use to get a certain effect. I am always thrilled to look at beautifully fabricated panels and think about the transformation they have had since starting out as regular sheet metal.
At the garage I work at regularly, my metal working tools are much more limited in scope which can be frustrating but I think it actually does me a lot of good because it makes me think outside the box and gives me a good foundation in knowing what can and can't be done with metal.
Last week I finished 5 days of welding on a clients porsche 944s. Rear of sills, front of rear arches and the rear of the front wings were all done for and replacement panel prices were cost prohibitive for the job at hand so I made my own. The sills annoyingly had like 4 folds underneath where they meet the sill which I copied successfully, testing my skills at allowing for metal thicknesses when folding, something that often trips me up! And for making the curved edge return sections I scribed the profile of one and transferred it onto a piece of thick plywood, screwed that on top of another piece of the same gauge plywood and ran it through a bandsaw. With this I put the piece of sheet metal in between them and held it all in a vice and tapped the exposed edge round with a small ball peen hammer, shrinking it as I went, then tidied up the return after with a planishing hammer. Then I welded in the panels using this process on all 4 corners of the car with a mig welder taking my time as I went and the results I got given the time allowed were very satisfying in my opinion!
I would like to buy a tig welder soon as I know how to use one but haven't had much practice as I haven't had much chance! From what icee seen they can provide much more finessed work when it's required to, and being able to play with aluminum and stainless would be a big bonus!
Welcome to the Forum, George. You are on your way to some serious craftsmanship!
And thanks for the good read...
__________________
Kent

http://www.tinmantech.com

"All it takes is a little practical experience to blow the he!! out of a perfectly good theory." --- Lloyd Rosenquist, charter member AWS, 1919.
Reply With Quote
  #3  
Old 05-17-2017, 03:14 AM
galooph galooph is offline
Administrator
 
Join Date: Oct 2011
Location: Alsager, United Kingdom
Posts: 906
Default

Welcome to the forum, George
__________________
Dan Smith
https://galooph.com/
Reply With Quote
  #4  
Old 05-17-2017, 02:19 PM
Maxakarudy Maxakarudy is offline
Member
 
Join Date: Feb 2013
Location: Origin of the wheel, UK
Posts: 630
Default

Welcome George,
With an interest as strong as yours at this age, you should go far.
The Porsche came out really nice, keep up the great work
__________________
Cheers
Martin

No matter how clever you think you are, stupidity is always one step ahead!!!!
Reply With Quote
  #5  
Old 05-17-2017, 03:55 PM
GeorgeG93 GeorgeG93 is offline
Member
 
Join Date: May 2017
Location: East Sussex England
Posts: 10
Default

Thanks for the encouraging replies guys! This forum has already kept me up way past my bed time learning invaluable new tips and tricks and given me much inspiration!
__________________
George
Reply With Quote
  #6  
Old 05-17-2017, 07:20 PM
Peter Tommasini Peter Tommasini is offline
MetalShaper of the Month May 2013, Dec 2013
 
Join Date: Apr 2011
Location: Melbourne,Victoria, Australia
Posts: 7,751
Default

Hi George welcome to the forum
Peter
__________________
P.Tommasini

Metalshaping tools and dvds
www.handbuilt.net.au

Metalshaping clip on youtube
http://www.youtube.com/watch?v=WEAh91hodPg

Making Monaro Quarter panel:
http://www.youtube.com/watch?v=KIpOhz0uGRM
Reply With Quote
  #7  
Old 05-18-2017, 01:01 AM
Z5Roadster's Avatar
Z5Roadster Z5Roadster is offline
MetalShaper of the Month July '14
 
Join Date: Mar 2010
Location: Barnstaple UK (Devon)
Posts: 798
Default

Welcome to the site George, incredible what some of you young lads get up to, must be the sense of no fear. Looks good to go.
Cheers from Devon.
__________________
Tom Poulter

Follow the Dream - Sideways - - But don't fall-off the edge

'good to know you guys care'
https://ctrestorations.com/
Reply With Quote
Reply

Thread Tools Search this Thread
Search this Thread:

Advanced Search
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump

All times are GMT -5. The time now is 10:37 PM.

Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2024, vBulletin Solutions Inc.