#1
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VW fender/wing patch panel
I offered to make a VW Wing/Fender patch panel for a friend. It of course took me longer than I thought.
The bottom of one side was in a poor state due to rust, as seen below DSC02637.JPG Having taken a paper pattern and cut some steel sheet I stretched the centre in the wheel to get the required crown. I then tipped the curved outer edge which will be turned 180 degrees to give the wheel arch shape DSC02644.JPG Comparing to the required profile DSC02645.JPG To get the correct folded shape, I welded a steel female die to a pair of vice grips and reprofiled the other jaw using weld bead and a file. This worked fine once sufficient side clearance was put in. I did buy a pair of pipe grips which have removable jaws, I may try these next time. DSC02647.JPG Despite using the Lancaster to stretch the flange for the concave part of the curve and shrinking it for the convex part before tipping, I did lose the correct edge profile. I therefore made a pattern/hammerform of the edge shape which I used to correct the patch panel. The hammerform was 6mm steel rod with a 3X20 mm steel strip welded on to stiffen it up. DSC02651.JPG I will metal finish the whole wing, when my pal has welded the patch in. End.
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David Hamer |
#2
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Nice little project.
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Marcus aka. Gojeep Victoria, Australia http://willyshotrod.com Invention is a combination of brains and materials. The more brains you use, the less materials you need. |
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