All MetalShaping

Go Back   All MetalShaping > Metal Shaping Projects > Automotive Projects
  Today's Posts Posts for Last 7 Days Posts for Last 14 Days  

Reply
 
Thread Tools Search this Thread Display Modes
  #1  
Old 12-30-2017, 08:35 AM
RockHillWill RockHillWill is offline
MetalShaper of the Month Jan 2019
 
Join Date: Oct 2009
Posts: 3,089
Default Update to: need some help with my Humvee project

I have began the process of mating the TOW missile launcher top body panels to the troop carrier M998 Humvee truck, and in the process of changing the windshield to the stronger one to carry the load of the turret, I have stumbled across some wiring issues that might be best done during that changeover as some of this wiring goes down the center post of the windshield. The speakers are mounted at the top of the windshield and I want to run the wiring before installation as the armament carrier windshields do not fold down exposing the bottom of the center post.

I am hoping that one of you gentlemen/ladies has some military communication expertise that I might avail myself of. I have the TM's for both the speakers and the intercom system, but am having a difficult time matching the part numbers in the TM's to those of the parts suppliers and those items on ebay. Particularly the part numbers of the cables that go between the components. I am also not certain weather I need a separate power supply and if I need the radio interface box if I am only using the intercom system. Can anyone look at this schematic that I am piecing together and offer any help? This is holding up some progress on this build.

PM me or email me at wildcad@comporium.net

Name:  Intercom1.jpg
Views: 1531
Size:  61.3 KB
__________________
Will

Last edited by RockHillWill; 06-06-2018 at 06:37 PM.
Reply With Quote
  #2  
Old 12-30-2017, 11:51 AM
SWT Racing SWT Racing is offline
MetalShaper of the Month June 2016
 
Join Date: Mar 2011
Location: Lake Wylie, South Carolina
Posts: 338
Default

I don't have a lot of experience with commo parts, but you might try searching for the NSN (National Stock Number) of the part number listed in the TM. Vendors may be listing the NSN, as multiple companies may be making the same part to a MIL-STD or DoD drawing.
__________________
Andrew Slater
HANGAR 18 FABRICATION
Reply With Quote
  #3  
Old 01-02-2018, 08:17 PM
RockHillWill RockHillWill is offline
MetalShaper of the Month Jan 2019
 
Join Date: Oct 2009
Posts: 3,089
Default

Thanks Andrew. In searching for the NSN cross overs, I stumbled across a series of pages that directly crossed over those numbers to the CX-****_"X" numbers for the cables and I ended up acquiring a complete set of cables along with the Full Function Crew Stations and Master Control Station that was more appropriate for the Humvee intercom system. I was only intending to talk to one passenger, but this setup will let all 4 occupants talk to each other. The original TM info that I started with was actually for the Tanks and APC's. I have run across several good Humvee mechanics, but Comm. guys seem to be pretty scarce. I have the CB antenna figured out, but making a 2-meter HAM radio antenna that looks like an 'official' military antenna is proving to be difficult. I have found some mating two level radio shelves and have made a drawing for mounting the comm 'stuff' in between the upper and lower shelves. It went to the water jet guy today. I made a pair of cup holders and installed an original flashlight bracket, and installed a 24v to 12v converter to run the CB and the 2-meter radios. Thanks again, that got me started.

Name:  Chris1.jpg
Views: 1260
Size:  51.9 KB

Name:  Chris3.jpg
Views: 1207
Size:  49.0 KB

Name:  VIC-3Mount.jpg
Views: 1206
Size:  23.6 KB

Name:  VIC-3MountFlat.jpg
Views: 1195
Size:  42.9 KB

Name:  WC-misc 047.jpg
Views: 1198
Size:  47.9 KB

Name:  WC-misc 050.jpg
Views: 1197
Size:  51.7 KB

Name:  WC-misc 051.jpg
Views: 1249
Size:  55.8 KB
__________________
Will

Last edited by RockHillWill; 01-02-2018 at 08:21 PM.
Reply With Quote
  #4  
Old 01-02-2018, 09:17 PM
Chris_Hamilton Chris_Hamilton is offline
Member
 
Join Date: Jan 2013
Location: Southisde Virginia
Posts: 329
Default

Hey Will, have you gotten a visit from Homeland Security yet...
__________________
Chris (trying to be the best me I can be)
Reply With Quote
  #5  
Old 06-06-2018, 06:59 PM
RockHillWill RockHillWill is offline
MetalShaper of the Month Jan 2019
 
Join Date: Oct 2009
Posts: 3,089
Default

Been hectic around here for awhile. The Redneck Roundup, Model a Seminars, Dan's Route 56 Meet, took Humvee to a Military meet in North Carolina (Huey and Cobra attack choppers, etc) and more recently more repairs to the farm. had a severe rainstorm, more fence, tree and pond cleanup, etc. Been getting a little bit more done on the speedster, and am about done with the Humvee with the exception of removing and rebuilding the fuel tank. I finished building the radio trays, over head console, rear view mirror mount (actually a back up camera).Mounted a gun safe, an interior luggage rack, made mounts for the ammo carrier can , the.50 cal. gun cradle and an aluminum 'chicken guard' and built a carrier cradle to mount 'MaDuece' (w/ barrel removed)to the underside of the rear sponson hatch. Not a lot of metal shaping more like metal work. I got the VIC-3 intercom headsets mounted and made mounting brackets for the intercom controls, CB radio, 2 meter HAM radio. All the wiring and antenna cables have been run from the controls, under the 'heat' panels and mounted on the rear sponsons. Made adaptors for the front seats to use high back 'commander' seats for more comfort.

Pictures are in no particular order.

Name:  RodBrkts 004.jpg
Views: 1261
Size:  58.8 KB

Name:  MiscWC 070.jpg
Views: 1244
Size:  40.9 KB

Name:  PostRoof1 010.jpg
Views: 1287
Size:  40.4 KB

Name:  PostRoof1 009.jpg
Views: 1227
Size:  64.1 KB

Name:  6-6-18 Misc 008.jpg
Views: 1261
Size:  47.9 KB

Name:  6-6-18 Misc 014.jpg
Views: 1243
Size:  69.6 KB

Name:  6-6-18 Misc 019.jpg
Views: 1435
Size:  67.4 KB

Name:  Alternator 003.jpg
Views: 1232
Size:  68.0 KB

Name:  Dennison2018 059.jpg
Views: 1215
Size:  75.5 KB

Name:  Dennison2018 061.jpg
Views: 1241
Size:  58.8 KB

Name:  MiscWC 030.jpg
Views: 1305
Size:  77.5 KB

Name:  MiscWC 047.jpg
Views: 1277
Size:  51.5 KB

Name:  MiscWC 055.jpg
Views: 1271
Size:  52.0 KB

Name:  TuesAft 004.jpg
Views: 1266
Size:  56.8 KB

Name:  wcmisc 019.jpg
Views: 1230
Size:  50.1 KB

Name:  WCSunday 028.jpg
Views: 1258
Size:  67.3 KB

Name:  WCSunday 030.jpg
Views: 1280
Size:  67.0 KB
__________________
Will
Reply With Quote
  #6  
Old 06-06-2018, 09:00 PM
BTromblay BTromblay is offline
ADMINISTRATOR MetalShaper of the Month August 2018
 
Join Date: Oct 2015
Location: Mukwonago, Wi
Posts: 567
Default

Hi,

Interesting project, I didn't know that was what you were doing with the Humvee. Will you be installing a separate antenna for the 2meter radio? If you install a trap in the right spot on the stock humvee antenna you might be able to tune it with an antenna tuner.

Cheers,

Bill

Oh and 73's N9UNS
__________________
Bill Tromblay

"A sign of a good machinist, is one who can fix his F$@& Ups" My mentor and friend, Gil Zietz Micro Metric Machine.
Reply With Quote
  #7  
Old 06-07-2018, 03:02 PM
crystallographic crystallographic is offline
MetalShaper of the Month October '14 , April '16, July 2020, Jan 2023
 
Join Date: Dec 2010
Location: Western Sierra Nevadas, Badger Hill, CA
Posts: 4,388
Default

Quote:
Originally Posted by RockHillWill View Post
Been hectic around here for awhile. The Redneck Roundup, Model a Seminars, Dan's Route 56 Meet, took Humvee to a Military meet in North Carolina (Huey and Cobra attack choppers, etc) and more recently more repairs to the farm. had a severe rainstorm, more fence, tree and pond cleanup, etc. Been getting a little bit more done on the speedster, and am about done with the Humvee with the exception of removing and rebuilding the fuel tank. I finished building the radio trays, over head console, rear view mirror mount (actually a back up camera).Mounted a gun safe, an interior luggage rack, made mounts for the ammo carrier can , the.50 cal. gun cradle and an aluminum 'chicken guard' and built a carrier cradle to mount 'MaDuece' (w/ barrel removed)to the underside of the rear sponson hatch. Not a lot of metal shaping more like metal work. I got the VIC-3 intercom headsets mounted and made mounting brackets for the intercom controls, CB radio, 2 meter HAM radio. All the wiring and antenna cables have been run from the controls, under the 'heat' panels and mounted on the rear sponsons. Made adaptors for the front seats to use high back 'commander' seats for more comfort.

Pictures are in no particular order.

Attachment 47699

Attachment 47700

Attachment 47701

Attachment 47702

Attachment 47703

Attachment 47704

Attachment 47705

Attachment 47706

Attachment 47707

Attachment 47708

Attachment 47709

Attachment 47710

Attachment 47711

Attachment 47712

Attachment 47713

Attachment 47714

Attachment 47715

Some really classy metalwork in these photos, Will. Love your productivity, accuracy, and detail.
Interesting - IF - what I see is the horiz mill shoving holes in the tube mounted in the headstock .... very creative hole indexing.
__________________
Kent

http://www.tinmantech.com

"All it takes is a little practical experience to blow the he!! out of a perfectly good theory." --- Lloyd Rosenquist, charter member AWS, 1919.
Reply With Quote
Reply

Thread Tools Search this Thread
Search this Thread:

Advanced Search
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is On

Forum Jump

All times are GMT -5. The time now is 09:24 AM.

Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2024, vBulletin Solutions Inc.