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Old 02-14-2018, 02:55 PM
dwmh dwmh is offline
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Default Lucas P100 style replica headlamp

I wanted a small quick project to exercise my wheeling, aluminium welding, and metal finishing. I decided to make LED lamp of similar size and shape to the 12" P100 headlamp as used on Bentleys, Rolls, Jags etc. I found a plastic mixing bowl was close to the shape and size needed, which saved making a buck. I made it in three main segments, all shaped just by stretching on the wheel. These were gas welded together.
The welds were filed then run through the English wheel to level them. I then shaped an end cap which was welded on.

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The final part was to roll a step on the edge with the bead roller for the bezel. This also needed shrinking with the Lancaster.

I made a former for the bezel and shaped it in the bead roller and Pullmax type machine before welding it at the joint.


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Next was metal finishing and quick polish (it needs more) before assembly with an LED bulb and fitting over a workbench. It is just the right height to hit my head on when I sit down!!!!


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Last edited by dwmh; 02-15-2018 at 02:31 PM. Reason: spelling mistake
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Old 02-14-2018, 04:34 PM
cliffrod cliffrod is offline
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Looks great. I like seeing the old lamp look preserved. The tri-bar detail of these lights is so iconic. Will the housings be left polished or painted after they are metal finished?
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Old 02-14-2018, 04:49 PM
Gareth Davies Gareth Davies is offline
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Nice work David.
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Old 02-14-2018, 05:26 PM
Charlie Myres Charlie Myres is offline
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Great idea and a wonderful project, well done!

Cheers Charlie
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Old 02-14-2018, 05:38 PM
Fordor Fordor is offline
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Nice project. Love seeing pictorial projects . They inspire me to try different things.
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Old 02-14-2018, 08:17 PM
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Gojeep Gojeep is offline
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That is a great little project.
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Old 05-01-2018, 08:51 AM
Peter Tommasini Peter Tommasini is offline
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David the headlamp looks great!!
Congrats on MSOTM
Peter
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Old 05-01-2018, 01:13 PM
Sprint Relic Sprint Relic is offline
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Congrats on MSOTM
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Old 05-01-2018, 02:20 PM
dwmh dwmh is offline
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At first I thought it must be April 1st, as I don't deserve MSOTM, as there are MUCH more talented people on this wonderful forum. But I'll gladly accept it. Of course this means I had better tidy the lamp up now and finish it to a standard that befits such an honor.
Thank you gentleman.
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Old 05-01-2018, 04:32 PM
crystallographic crystallographic is offline
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Quote:
Originally Posted by dwmh View Post
At first I thought it must be April 1st, as I don't deserve MSOTM, as there are MUCH more talented people on this wonderful forum. But I'll gladly accept it. Of course this means I had better tidy the lamp up now and finish it to a standard that befits such an honor.
Thank you gentleman.
It's a joy to see your work and your working, David.
(I suspect you weld, knock down the stalagmites and stalactites, planish some, and then dress off the top, going to metal finish/polish ... ?)

Greatly appreciate your sharing here.
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