I decided to make solid hard wood hammerforms to create these door jamb / shut faces. The first one is finished, which is for the right side and I started the left side earlier today. They are carved out of solid Hard Maple and the thinnest section is 1.25" thick, which is where the outer / lowest stepped flanges are. The center section is 2" thick. This all should hopefully ensure they produce perfect parts without warping or breaking.
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