[Mike Motage]

Greg, try using less flux and smaller filler wire. Do some practice coupons before welding on piece that you have a lot of time on. I'm assuming that you are still trying to master gas welding aluminum. Once you have the puddle established, gas welding aluminum is very fast paced.

AllyBill, I started this thread to show that an old man with fairly inexpensive equipment can learn to gas weld aluminum proficiently with nothing more than tutoring and determination. I'm in agreement with you, Kent and Martin, tig can be used successfully as well, with a learning curve and associated equipment costs. Please don't poo on my newest skill in gas welding and my or anyone's desire to do so. If you want to highlight the benefits of Tig welding start a thread, show your shaped and welded work, in process.