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Old 11-07-2017, 01:59 AM
crystallographic crystallographic is offline
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Join Date: Dec 2010
Location: Western Sierra Nevadas, Badger Hill, CA
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Quote:
Originally Posted by sblack View Post
Kent is the airplane fairing done with a linear stretch die like in your aph video?
I have made a bunch of fairings with those linear dies since the 1990's, but I got a more complicated set to make recently, and wanted to try using more power, get fewer marks and see if that took less time to produce a more complicated shape.

P1040527.jpg
P1120369.jpg
I discovered that I could use a "radius-forming" bottom die with an upper contoured high durometer die for best results. Then I made a curved radius-forming lower die and used the same upper die for more aggressive shaped - and that worked nicely. It takes some serious pounding, but it is really no problem, and I have lots of power to spare before the metal fails, so it is a very comfortable method. I anneal once, only ... and then trim off the edge cracks once before I get my shape.

- and I can also make rocker panels of varying radii, in long lengths. I even radius-formed some .063 bronze, with no marking, just to see .... nice stuff. Have to get some images of that....
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"All it takes is a little practical experience to blow the he!! out of a perfectly good theory." --- Lloyd Rosenquist, charter member AWS, 1919.
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