Oxy-fuel welding with PROPANE
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Welding aluminum with oxy-propane is not a big deal.
You need a fuel reg to fit the propane can and some "T" grade hoses that do not deteriorate when exposed to propane, natgas, chemtane, chemolene, propylene etc. "alt fuel" gases. Attachment 43221 Attachment 43220 Note: the oxy bottle is not chained to a post or secured to a cart - so is NOT USABLE unless so secured. Photo is only a demo of what the set may look like. You can use an oxy-fuel torch and tips and there is no explosive danger mixing one fuel gas with another through the same hose as there is with hydrogen. There are special "alt fuel" propane tips available for some torches, like we carry for the Meco Midget. Instead of one central flame there is a "ring of fire" around a smaller central flame, giving more BTU's into the melt. Attachment 43222 N tip on left (oxy-acet) and OX tip on right (oxy-alt fuels). Flame comparison: Attachment 43223 #2 N tip on Meco Midget, using oxy-propane Attachment 43224 #2 OX tip on Meco Midget - with gas pressures set the same as with the N tip, above, for comparison, using oxy-propane Use the same sized acet tip for O/P (or maybe one size larger) if you are already welding aluminum with O/A, and want to change over. Bear in mind that finding the neutral flame is difficult with O/P as there is no defined sharpness of the flame achieved by adding oxygen. The flame cone either gets longer or shorter by twiddling the knobs, so I just do a weld test on an aluminum coupon while adjusting the flame. Use a really good flux as the propane leaves some smut that the flux is required to carry off during the weld. I use our Super Premium AGW flux. (AGW= aluminum gas welding) Flux the rod and maybe also the top surface of your joint. Have at it and see what you get. Torch handling, angle to the metal, cone distance from the work are all the same as O/A. Attachment 43225 Attachment 43226 You will have a larger noisier flame for the same weld on the same material as you will with O/A, using the same torch and tip, as the O/P has less thermal output than does the O/A, because acetylene is a triple-bonded hydrocarbon and the rest of the fuel gases are only double-bonded. Each bond breaks during combustion to release a certain amount of thermal energy, so you have 2/3 energy compared to 3/3 energy output. Practice, practice, practice, and mark your coupons 1,2,3,4 ... etc. Then compare your results. Good luck, |
Thanks for the information Kent. When I tried this a few years ago I found that the standard acetylene regulator fit perfectly on the propane tank.
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Just a thought if you want to determine neutral you could blow the flame over an O2 sensor and take a voltage reading, there are charts to show Voltage/afr with propane etc.
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yeehaw! |
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Big thanks, Paul ! |
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Attachment 43249 But I may just be in the "lucky" part of the West, here ..... ? |
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